Passing the forklift theory test is a key step toward getting your forklift licence in Australia. While the test isn’t overly difficult, many people still fail due to avoidable mistakes. To help you pass on your first attempt, here are some of the most common errors candidates make—and how to avoid them.

1. Not Studying the Right Material

One of the biggest mistakes is assuming that common sense is enough to pass the test. While some questions are straightforward, the exam also covers workplace health and safety (WHS) laws, load calculations, hazard management, and forklift components.

How to avoid it:

• Use a reliable forklift theory course that aligns with the TLILIC003 licensing requirements.
• Review WorkSafe Australia’s forklift safety guidelines before sitting the test.
• Take practice quizzes to test your knowledge before the actual exam.

2. Rushing Through the Questions

Many candidates fail because they don’t read the questions carefully. Some questions include small details that can change the meaning of the answer. Others may have multiple correct answers, but only one is the best choice.

How to avoid it:

• Read each question twice before answering.
• Pay close attention to words like “must,” “always,” and “never,” which indicate strict safety rules.
• Take your time—most theory tests are not timed, so there’s no need to rush.

3. Ignoring Workplace Safety Laws

A large portion of the forklift theory test focuses on Australian WHS regulations. These laws govern everything from forklift speed limits and pedestrian safety to load stability and emergency procedures.

How to avoid it:

• Familiarise yourself with your state’s WorkSafe guidelines for operating a forklift.
• Learn about employer and employee responsibilities in a workplace setting.
• Understand penalties and legal consequences of failing to follow safety procedures.

4. Not Understanding Load Capacity and Stability

Many people assume that load calculations won’t be on the theory test, but they are an important part of forklift safety. Questions about load limits, weight distribution, and center of gravity often trip up candidates.

How to avoid it:

• Learn how to read a forklift’s data plate to determine its load capacity.
• Understand how weight distribution affects stability when lifting loads.
• Study the impact of inclines, speed, and sudden movements on forklift stability.

5. Forgetting Basic Forklift Controls and Procedures

Even if you have forklift experience, the test will check your knowledge of proper startup, shutdown, and emergency procedures. Failing to know how to inspect a forklift before use or what to do if the forklift tips over can cost you points.

How to avoid it:

• Review standard pre-start and post-operation procedures.
• Learn the correct steps for stopping, parking, and refueling a forklift.
• Memorise emergency protocols, including what to do in case of a malfunction.

Final Thoughts

Many people fail the forklift theory test due to overconfidence, poor preparation, or simple mistakes. The best way to pass is to study properly, take practice quizzes, and pay attention to detail during the test. If you want to ensure success, consider enrolling in an online forklift theory course to cover all the essential topics.

Avoid these common mistakes, and you’ll be well on your way to earning your forklift licence on the first try.